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Azerbaijan
BP has operated in the Caspian region since 1992 and leads major offshore exploration and development projects out of Baku, including the Azeri-Chirag-Deepwater Gunashli field. The valves were supplied as part of the Caspian flowline programme, delivering full-lifecycle design, engineering, procurement and construction support across oil and gas, renewables and carbon capture.
The project called for a 1″ reduced bore Double Block and Bleed valve, Class 2500lbs, with a demanding specification:
A350 LF2 material to Norsok, sourced from European origin. PEEK seats with TCC-coated balls. A double O-ring stem design above Class 900lbs. A 6mm OSY needle valve bonnet. A 424mm face-to-face to match the existing installation. Compliance with GIS-62-025. Extended hydrostatic and gas testing, including tests at 5% and 50% of rated pressure. NDE, UT and PMI inspection. Paint to offshore specification GIS-06-604.
Colson delivered a valve that met every technical requirement within a 10-week lead time. Materials were sourced through a Norsok-approved route from European origin. The 424mm face-to-face was held precisely, avoiding rework to existing pipework and welding. Balls were TCC-coated with PEEK seats, the longest lead-time item on the build. The valve met the updated GIS-62-025 specification and was witness tested by an independent third party.
Bodies were manufactured in-house, through to final inspection and packing.
Type: Modular Double Block & Bleed, floating ball
Series: DMB
Configuration: Ball / OSY Needle / Ball
Inlet/Outlet: 1″ Class 2500lbs RTJ
Vent: ½” NPT female, ASME B1.20.1, double O-ring vent plug fitted
Main bore: 19mm / Vent bore: 8mm
Body/flanges: ASTM A350 LF2 to NACE MR-01-75 / ISO 15156
Trim: ASTM A479 316
Needle valve tip: Stellite 6
Springs: X718
Seats: PEEK
Ball: ASTM A479 UNS S31803, tungsten carbide coated
Seals: FKM (double O-ring) / graphite
Operator: Lockable lever isolation, lockable handwheel vent
Pressure rating: Class 2500lbs
Fire-safe: ISO 10497
Bolting: A320 L7M / A194 Gr 7ML, fluoro carbon coated
Face-to-face: 424mm
Raw material origin: EU
The valve was designed, machined, assembled and tested under one roof at Colson’s Rotherham facility. Full EN10204 3.1 material traceability and compliance with internationally recognised standards meant the valve was ready to perform in one of the most demanding environments in the industry, on schedule.
Our reputation is built on consistently doing what we say we will. We give realistic lead times, flag problems early, and deliver what we promise. It sounds straightforward, but in industries where supply chain failures are common, it makes a real difference. That is why our customers come back to us, project after project, year after year.